Even if you test the voltage on a battery and it says 12.6 volts (a full charge), that doesnt necessarily mean theres enough current in the battery to get the motorcycle started. Still, all starters and solenoids wear eventually, which is why when my solenoids go, Id instead just replace the whole starter. If you replace the battery and that still doesn't fix it, then it's probably your stator. Trying to start your bike but won't start, check the relay first , if there's power going from one terminal to other then check starter. You could try a voltage check at your relay signal voltage. If, after a few turns, your starter clicks, or maybe your bike even fires up, it might be that your relay is dying but not quite dead yet. You can often locate bad connections by feeling on the cable connection; it will create a lot of heat if there is a bad connection. The primary and most usual reason is that the battery has died. JavaScript is disabled. 12.2 is already only partially charged, as 12.6% is what they call a fully charged battery. Starter Clicks Rapidly, But Bike Never Ignites, 4. Related:Motorcycle Clicks Instead Of Starting: 3 Reasons (Solved). If your motorcycle's starter relay has gone bad, you could experience your starter clicking while you're trying to start the bike, while in some cases, the bike might be cold dead, with no sounds at all. Gonna use 'em to build another bike! If necessary, add distilled water to the cells and charge the battery. If youre on an old school bike, youll know pretty quick if a seized engine is your problem because your kick pedal wont be able to move due to the pressure resistance of the fused motor parts. At 12.4 volts, the battery is 75% charged. Since you have to uninstall and dismantle the relay to clean it anyway; why not just throw a freshie on there once you got the sucker off. 1. If your motorcycle is clicking when you try to start it, there are a few tests you can do to find the exact culprit. These cookies track visitors across websites and collect information to provide customized ads. Not even a click from the starter relay. Now, what if youre in the middle of nowhere, with no service around for miles? I have ran into this problem many times myself through the motorcycles Ive owned these past few years. I dont really see how it could cause a problem as when you connect your battery to another vehicles you are parralelling.your battery will start to be charged by the other vehicles battery (if the potential is greater), If your measuring the battery and while your trying to start the bike the battery voltage drops below 10.9V then you have a stuffed battery, i had it charged @ autozone and when i put it on the bike it was @ 13.13 volts, then when i started it, it dropped to 12.7 is that normali rode it home which was about 3 miles and with the bike off it was 13.03, Suzuki GSX-R Motorcycle Forums Gixxer.com. Did you find wrong information or was something missing? Press the start button to try and start the engine. We would love to hear your thoughts! If the test light did not light up while testing the control side of the start relay in the previous test, then its time to move on to the various safety switches that are found on all motorcycles. What Does a Solenoid Do On A Motorcycle? A GOOD battery should read 12.7 volts, if it's not then it will need to be charged. Steps and advice for troubleshooting equipment. Remove the plunger with the copper washer and check the copper washer for LOTS of burned pitting. Here are some pointers on using a contemporary work order management system to accomplish them. Knowing what to do can be difficult in this situation. So, in review, why is your motorcycle clicking instead of starting? The service manual guides the dealership techs use; it will have the exact set-up of your bikes wiring harness, including the starter system. This cookie is set by GDPR Cookie Consent plugin. Ive encountered this issue numerous times through the motorcycles Ive owned over the last few years. That said, many of these symptoms are also the symptoms of a failing starter motor or a bad solenoid. How To Downshift On a Motorcycle Swiftly? Stabilized gas should not be used after 6-12 months. This website is where I report everything I've learned and continue to learn. Jun 26, 2011. Did you find wrong information or was something missing? When it won't start, try jiggling the key in the ignition. This cookie is set by GDPR Cookie Consent plugin. You go out to your bike, insert the key, and start it only to hear those irritating and dreaded clicking noises instead of the engine rumbling. Put your bike in the highest gear possible. Turn the key to start and hold it there. A battery that is low on voltage will cause the injectors not to fire. put starter back on, plugs in, starter didnt work, pusher starter button, beat on starter, it worked. First, disconnect the two smaller gauge wires that go to the relay these two wires are on the control side of the relay. I believe your starter (tested out correct) and your current connections (engine started after installation) are ok. Team night out.. start Jumping. The best offense is a good defense; routine maintenance per your bikes OEM-suggested spec intervals includes frequent oil changes and inspections. The clicking you hear is the starter gears failing to crank the flywheel due to a failed magnetization. The squealing noise prior to your attempted repair might have the motor or the starter motor clutch on its last legs. power from the battery to the starter motor. thats the only fuse I can see under the seat.. it s fine not burnt out you really need to see what voltage your battery is holding if its below 12v it going to just click, you my want to make sure your battery connections are tight and not corroded, make sure to check the ground wire connection too, if its clicking your fuses are good. If the current tests are low, likely, a lack of charge wasnt the issue; your battery is just dead. Schumacher SJ1289 Rechargeable AGM Jump Starter and Portable USB/DC Power Station - 1200 Amp - with Air Compressor and LED flex light Amazon 1 $58 USD Walker Exhaust 40001 Universal Exhaust Flex Pipe Amazon 1 $38 USD Premium Recoil Starter for Briggs Stratton 699335 1150,1450,1650 series snow engine Amazon 2 $88 USD This site is owned and operated by Cannon Entities LLC, a limited liability company headquartered in Utah, USA. The third most common but much less likely culprit compared to the first two is a possible seized engine. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. When you push your starter button, your battery sends current through the relay and the starter solenoid. This is not really recommended but it will help isolate your problem. It seems like extra work, replacing your solenoid, reinstalling the old starter only to tear it all back apart when the rest wears out soon after. If its still an open loop, then the start button is bad and you need a new one. #1. The relay just keeps clicking repeatedly no crank. Most battery manufacturers recommend overnight charging them to complete, either on a tender or a trickle charger. Essentially, this gear starts turning which in turn starts rotating the flywheel in the engine. Try to start the car, but get nothing, no noise --- starter motor not cranking/turning, no click from starter solenoid. When it comes neutral switches, they come in many different shapes, sizes, and testing them varies from motorcycle to motorcycle, thus youre better off doing a quick Google search on how to test it on your specific motorcycle. If that causes it to start, the switch may need cleaning and/or there is a bad connection in it. i have a 2006 ktm 625 smc. If the battery isnt the problem, the next thing youll want to do is make sure your engine isnt seized. The other one is open and does not have any voltage. We would love to hear your thoughts! I'm going back in tomorrow, any ideas on where I should start? The third most common but less likely reason the motorcycle is clicking could be due to a seized engine. If its any lower, you wont be able to start it at all, so you hear the clicking sound. Touch the red cable to the starter's positive terminal. , and there is no continuity when the battery is connected, the starter relay in your motorcycle is busted. Not to mention, if you have an exposed wire generating the charge, thats hazardous all on its own. They do not last forever and are known to go bad from time to time. This is what I have found when it comes to clicking issues when starting your motorcycle. Push the key in for power, run a ground wire to terminal 31B, and the starter should spin. Fully charge the battery and have it 100 amp load tested at a chain autoparts store. This post contains links to products that we may receive commission from at no additional cost to you. Assuming you have a good battery, good connections, etc. If the solenoid isn't the source of the click, tracing the sound should take you to the relay on those models. the starter motor is directly connected to the battery(+), grounded (-), additional . Also make sure to connect your battery to a battery tender if its going to be a while until your next ride. Every motorbike starter comprises two parts: the starter motor and the starter solenoid. If it is bad, turn the copper washer over and reassemble. Outside of work, youll find Jake restoring and riding rare street bikes and ATVs. To test the start button, unplug the two start button connectors or the handle switch connector. If you are having a problem with your Triumph just going "click" when you try to start, I have figured out the problem AND how to easily fix it. Changing your motorcycle oil is the most critical upkeep component. The Fora platform includes forum software by XenForo, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Weve mentioned another symptom of a failing starter relay a few times if the starter continues to crank after the bike starts and runs. 5. If a bad battery and a seized engine are ruled out, the starter is the source of your motorcycles clicking. Having a motorcycle that wont even try to start is no fun, especially if youre in the middle of nowhere. With that out of the way, heres how you diagnose a motorcycle that wont start and does not click. Monitor the gauge needle on the Continuity Tester to read if your flow is continuous. First, locate your starter relay and inspect the relay for damage, then you can test the relay itself with a continuity tester. check the fuse under your seat. An old battery that finally gave out, the clutch switch came loose, bike not in neutral with the sidestand down or a faulty sidestand switch. Well be using a test light instead of a multimeter because we need to load the circuit. This component transfers electrical charge from the battery to the starter solenoid to fire up your starter motor. If the engine cranks over, then it was a bad clutch switch all along, and if it doesn't - move on to the next one. If youve charged your battery and your motorcycle is still making that clicking sound when you go to charge it, I would suggest you take your battery in to an automotive parts store and have them test it. This is also a sign of low or dead battery. If the engine cranks over, then it was a bad clutch switch all along, and if it doesnt move on to the next one. You can find model-specific installation instructions online or in the service manual for your specific make and year-model motorcycle. Make a quick inspection of the battery first: Check the case for damage. As for the clutch . link to Is It Normal For New Motorcycle Brake Pads To Rub. It does not store any personal data. Reconnect it and try again. Why is my motorcycle clicking when I try to start it? Its an easy fix, but it takes time, and you may need to make other transportation arrangements. Kyle currently works as a mechanical engineer and graduated with a minor in automotive engineering. Chat us for guest posts and personalized ads, Motorcycle Starter Relay Clicks But No Crank, When you try to start your motorcycle It clicks. Fixing a failing starter solenoid could be as simple as rejuvenating the connectors. Your bike wont start unless youve got 12.2 volts in your battery. This website uses cookies to improve your experience while you navigate through the website. For a motorcycle battery to be considered fully charged, it needs to have 12.6 volts. You know the usual. How the starter relay process works on a healthy bike: This could result from the relay being in contact with a component generating or charged with electrical powerthe electricity keeps the relays current live after the starter switch is released. The starter relay should click. Performance cookies are used to understand and analyze the key performance indexes of the website which helps in delivering a better user experience for the visitors. A lousy starting could be the second explanation. Here are some ways you can prevent that from happening. Hook your Continuity Testers wires up to your starter relays battery terminal and starter motor terminal. If youre lucky, the problem is just a low charge. the coil + terminal does measure 12V when attempting to start. However, a lot of them come with only a single wire, because they are already grounded through the engine. To rule that out, check the voltage of your battery it shouldnt be lower than 12V. Could be a dead battery. The cookie is used to store the user consent for the cookies in the category "Analytics". Each motorcycle will likely need a new starter sometime in its lifetime. Or even worse, youre on the full-dresser, hard bags stuffed-up and ready for a cross-country tour when you press your ignition button but your motorcycle clicks instead of starting. Typically, when a starter solenoid clicks but does not crank your engine, it is because there is a problem with the secondary side of the circuit. If its any lower than that, you likely wont be able to get it started at all, thus you hear the clicking sound. Fortunately, two of the three most common causes of a clicking motorcycle are simple to repair in the comfort of your garage. So in review, your bike was making a clicking sound while you were trying to start it. '86 Silver CMX450C. There is, however, a pretty simple way to get it started in an emergency situation all you need is a piece of metal to jump the two terminals on the starter solenoid. Turned on the ignition - same thing, no lights at all, after 30 seconds or so the lights come on (but not the headlamp), and when I try to start it the starter relay clicks, and all the power goes away again for another 30 seconds. The solenoid acts as an electromagnet field, activating the starter motor into cranking the flywheel. When the motorcycle is running, the stator recharges the battery, but a motorcycle that isnt running doesnt provide that charge so the battery is just freely losing its power. Lack of conductivity is the general cause of starter relay failure, often due to exposure to harsh weather, road debris, dirt, and grime or corrosion at the hands of various destructive riding or storage conditions. If you have a kick starter engine, a good way to tell if the engine is seized is the fact that the kick pedal will not move at all because the components inside the engine are stuck in place. Regardless, a starter system diagnosis would be the next step in determining if it is, in fact, your relay thats causing the problem. Some motorcycles (especially the more recent ones) are designed to stop the rider from starting the engine if the battery voltage is low. Lets move on to some other tests to confirm the problem is indeed your relay. klf 300c push button start not working. Clean all connections both at the starter and the battery to ensure there is no bad connection. Before you order a new starter, find a fuel pump PSI tester. no dimming of lights in the process (no clutch switch, kill . Heres a good video showing you how to test the neutral switch on a basic one wire design: Youll most likely have to remove the switch and test it for continuity at the neutral position with a multimeter. Its very rare for a kill switch to go bad, but it might still happen if youre unfortunate enough. Remember, if you dont have the tools or space needed to conduct the following procedures or if you cant find access to a service manual and youre unsure about your working knowledge, any decent bike tech can do this test on the fly for pretty cheap. If your bike doesnt have a kick-starter, you can diagnose a seized engine by rolling it around. If not, it's a bad starter or solenoid. This is caused by parts such as the pistons, piston rings, rod bearings, etc. First, disconnect your battery. Thatll make it go out sooner than normal. If you have a helper turn the ignition key to start, you'll be able to trace the underhood click. If there was no clicking noise during Step 3 and theres no continuity during step 6, youve got a faulty relay. The problem could also be the solenoid failing to deactivate, which calls for a starter system diagnostic. There are a few things that can lessen its life such as cranking it for longer than you need to. Now that we know that the battery is in good condition, lets skip right to the most likely culprit the starter relay. Turn the key in the ignition and nothing. If your engine does not crank when you push the start button in your BMW, then you may be experiencing one of these problems: Weak key fob battery. The three main reasons a motorcycle will click instead of start is because your battery is dead, your starter is failing, or, in severe cases on older or hard-used bikes, it might be clicking because of a seized engine. It is definitely an opportunity to see the city as it is quite large, but there was nothing in the recorded tour that was of true interest to me. Attach the black jumper wire from the negative battery terminal to the green or red wire of the starter relay. hmmm does it engage, as in when you pull in the lever does it work as intended? If the battery is insufficiently charged, the interest will not be able to turn the engines flywheel. Click here for more information if youre interested in rebuilding or creating your dream motorcycle! Begin with the easy things. While starter relay problems arent necessarily widespread, all mechanical parts wear out, eventually. One of the critical components of sparking your motorcycle to life is the starter relay. Could you bypass the starter solenoid and start the engine? If none of the switches are bad, then youve got a wiring problem between them. Youll need to put the motorcycle in the highest gear (usually 4th or 5th gear) and roll it forward. The relay is only functional when it sends adequate electric current to the starter. If it comes from the starter, your problem is in the solenoid. Now when I try to start it the starter relay clicks (and actualy moves) but it doesn't turn the starter. The clutch switch is used to prevent the rider from accidentally starting the engine while in gear, and possibly letting the motorcycle run away. A forum community dedicated to the Suzuki GSX-R motorcycle. Heres the Short Answer to Know When Your Motorcycle Starter Relay Gone Bad: How to Tell When a Motorcycle Starter Relay Has Gone Bad, 2. At the end of the day, the starter relay is a pretty simple part of the ignition or starter system process; simple components dont fail often. Start with the most accessible or most likely factors to eliminate. The motor could be worn if the solenoid is worn on the used starter. We also use third-party cookies that help us analyze and understand how you use this website. This is especially helpful during the winterizing process. If the wind is too low, you could need a new battery (which is convenient because youre already at a parts store). Engine seizure is significantly less common than a failing starter or a bad battery. While holding the key, jump the solenoid contacts with a wrench. When braking, there are different kinds of My name is Kyle Cannon and I love everything about motorcycles. you know the drill. It clicks quite fast, like 400 clicks per minute. Dec 5, 2019. The starter should spin. 7900 in August 2014. The key doesn't have to be "on" for this test. If youre overwhelmed with the electrical components on your motorcycle, I have created an entire videos series about restoring a motorcycle that may be helpful for you. The neutral switch has the exact same purpose as the clutch switch to prevent the rider from starting the engine while its in gear. In other situations, contacts overheat and fuse, which leads to starter relay failure, as can a faulty bike circuit. Your battery could be reading 12.6 voltage even if it doesnt have enough current to start the bike. There are ways to fix a motorcycle starter but that should be a task for people who know what theyre doing. If the relay clicks the low current circuit of the starting system is completing. If you hear your relay letting off a rapid-fire of clicks, but the bike never cranks over, chances are the starter motor isnt getting the juice it needs from the relay to start your bikes engine. If you have a Triumph that keeps the headlight on throughout the . Just fire once or twice then back to cranking. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. Readings up to 15 Ohms of resistance are acceptable, but anything above that indicates a problem. This cookie is set by GDPR Cookie Consent plugin. become too hot and essentially weld together. Analytical cookies are used to understand how visitors interact with the website. Make a list of plausible reasons and theories. See my article here for more information. (maybe take shower gear, we forgot but if . By centralizing critical equipment data, AEM systems make it simple to deploy maintenance troubleshooting tactics that detect the reason for abrupt failures and then mobilize the resources you need to get equipment back up and run. Those clicking noises can ruin someones day pretty quickly. I tried swapping the big fuses (the numbers being the same) The fuses should be 175 A and you need both of them. Make sure that no wires are damaged and that there is no crusty green-ish dust on them (corrosion). Now you understand why we had you start with the battery and the starter. A motorcycle starter can be repaired using a variety of methods. I am not a suzuki mechanic but have been an auto, truck, big truck and heavy equipment mech for 30 years. Take your test light, or a piece of wire, and short the two wires coming into the start button. STEP 2 - Perform a voltage drop test: Once batteries pass muster, then perform a voltage drop test on the starter main cables. In addition, if you dont properly winterize your motorcycle, the battery can potentially freeze and lose most of its capabilities. If it doesnt, move on to the next switch. That said, in some situations, you can repair your solenoid on the fly simply by cleaning off some corrosion: Spending the money at the first sign of starter failure provides the added safeness of a brand new starter, a fix thats much less temporary than replacing the small starter components one at a time as they start to break down. At one point, there was a reference to an . Both the positive battery cable and the negative cable. (Explained). Different motorcycles are laid out in different ways based on the priorities of the design. The starter should crank the engine. The bike would fire but wouldn't completely turn on. Luckily, there are only a handful of components that could go bad and prevent the engine from starting, and if you test them and the wiring integrity between them properly, youll be back on the road in no time. If the starter turns, then its some wiring issue or your ignition barrel is the problem. Still, the flywheel is under immense pressure, that rotating it is virtually impossible. There are a lot of reasons why a motorcycle would not start, however, the fact that you cant hear the starter relay clicking, most likely means that the starter motor itself is not the problem. The solenoid is a little magnet and when you turn the key, it shoots out a small gear that the magnet polarizes. Cannon Entities LLC is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Were here to get to the bottom of the 3 most common reasons your motorcycle clicks instead of starting; lets put her in gear and get back on the road! How Do You Isolate a Bad Starter Relay on a Motorcycle? Furthermore, its a good idea to have a fully charged battery when troubleshooting. Related:9 Reasons Motorcycles Wont Start When Hot (Explained). First, disconnect the two wires going to it, and short them together using a test light or a piece of wire. You need a fully charged battery in the bike.Your bike does not have an alternator it has a generator. Normally. Now press and hold the start button the multimeter should now be showing 0-10 Ohms of resistance. GY6 Solenoid clicks but won't start Kachi's Kid 6.7K subscribers Subscribe 2.6K 354K views 4 years ago Solenoid,. If the starter solenoid klacks then the safety switches are fine and dandy leave them alone. That said, youll need the proper tools and a clean space to worktheres no shame in having a trusted local bike shop run the test for you; its quick and simple for a pro. Check, ie: remove and clean, all connections from battery to starter. If the battery doesnt give enough power, that magnet doesnt have enough power to turn the flywheel of the engine. You need to have at least 12.2 volts, or a 50% charge, to get the motorcycle started. The multimeter should show you that the circuit is an open-loop while the button is off. If it starts, its safe to say that an under-charged battery was the issue. You may have a seized engine if the tires give resistance and do not roll. Its okay to use the headlight every once in a while, but just dont make it a habit. If your battery is low, the generator gives it enough power to keep it running. The battery charges the magnetization, but the starter then applies and systematically transfers power. Yes, that means disconnecting the wires from one end and the other, then measuring the resistance of each one. At 12.2 volts, 50% charged, and so on. The stator would cause the relay to click and no crank.? Turn the ignition on, transmission in neutral, etc. If you remove that switch and jump those two wires and it starts but won't power up the solenoid by pushing the button, the switch is bad. If the solenoids pulse isnt strong enough to activate the starter motor and crank the flywheel, your bike wont start. Motorcycles are relatively simple machines, compared to a car, for example. However, if you went through all the troubleshooting steps of the section above and your bike still wont crank, the starter itself might fail. Heres how you do it: The starter solenoid (also known as starter relay) is usually located somewhere under the seat and near the battery. First, if your battery is low, check the charging instructions for. Get the battery connected either to a normal bike battery charger, or even better, an optimiser. Bad fuel pump or relay . Advertisement cookies are used to provide visitors with relevant ads and marketing campaigns. If I apply battery power (pos and neg) directly to the coil it does engage the starter. The starter should spin/crank the engine. The first and most common reason is because of a dead battery. It is important that you're holding the key at start here so that the circuit 2 will energize relay 5. He loves restoring motorcycles, has a vast knowledge of how they work, and has sold his restoration projects to customers from all over the United States. Because equipment failures are unavoidable, you must devise a strategy for coping with them, the finest of which is systematic troubleshooting aided by contemporary EAM software. Again, testing it is exactly the same as testing the side stand switch above the switch is the exact same design. Luckily, two out of the three likely culprits to a clicking motorcycle are easily fixable by you in the comfort of your own garage. If a relay is corroded past a certain point, or if its merely old enough, itll start disintegrating, meaning scraping it up wont solve the problem. If the load test fails, then individually test each battery and replace any faulty ones. Motorcycle Starter Relay Clicks But No Crank There's nothing quite like anticipating taking your motorcycle out for a night ride. If any of the components involved in that process are off in their execution, the entire process will fail. Webnews21 is all about lifestyle and entertainment. If you have power coming from your start button it should be measurable. Lets start with the basics first, as theyre so easy to overlook. Check carefully the wire ends on the battery cables. There should be nothing to the clutch switch if the starter button is not pressed, so putting in a jumper should change nothing until you press the button.
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